UPTEC has end-to-end capabilities in flat-wire motor product development.

We provide full-lifecycle system solutions covering product development, prototype trial production,

testing and validation, small-batch production verification, and large-scale standardized manufacturing.

FULL-PROCESS DEVELOPMENT SERVICES


End-to-end development services
Electromagnetic Scheme and Simulation

Electromagnetic Solution and Simulation

→
Winding Design

Winding Design

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Manufacturability Analysis

Manufacturability Analysis

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Process Development and Validation

Process Development and Validation

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Sample equipment

Prototype Production Equipment

→
Sample production

Prototype Trial Production

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Batch Production Line Construction

Pilot Production Line Construction

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Mass Production Technical Support

Production Technical Support

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NEW MOTOR DESIGN


Design and Development of New-Type Motors

01


Electromagnetic Design and Simulation Optimization

02


Insulation System Analysis

03


Stator Winding Design

04


Winding 3D Modeling

05


System Structural Design

06


Key Process Development

Wire Forming, Twisting Welding

and Trickling Impregnation

PMSM FORWARD DESIGN AND DEVELOPMENT PROCESS


01

Determine the pole-slot combination and rotor topology.

Forward Design and Development Process for Permanent Magnet Synchronous Motors
Forward Design and Development Process for Permanent Magnet Synchronous Motors

02

Calculate electromagnetic parameters, including torque, current, and back EMF.

Forward Design and Development Process for Permanent Magnet Synchronous Motors
Forward Design and Development Process for Permanent Magnet Synchronous Motors

03

Calculate external characteristics and simulate the efficiency map.

Forward Design and Development Process for Permanent Magnet Synchronous Motors
Forward Design and Development Process for Permanent Magnet Synchronous Motors

04

Build thermal-fluid models and simulate the temperature field.

Forward Design and Development Process for Permanent Magnet Synchronous Motors
Forward Design and Development Process for Permanent Magnet Synchronous Motors

05

Perform CAE analysis, winding modeling and structural design.

Forward Design and Development Process for Permanent Magnet Synchronous Motors
Forward Design and Development Process for Permanent Magnet Synchronous Motors