MOTOR R&D


Motor R&D

CUSTOMER-DRIVEN, END-TO-END FORWARD R&D AND DESIGN CAPABILITIES

Electromagnetic Scheme and Multi-Objective Simulation Optimization

Electromagnetic Schemes and Multi-Objective Simulation Optimization

External Characteristic and Efficiency Map Analysis

Performance Characteristics and Efficiency Map Analysis

Temperature Field and NVH Analysis

Thermal Field and NVH Analysis

Winding and Structural Design

Winding and Structural Design

PROCESS R&D


FULL-PROCESS PROCESS DEVELOPMENT AND MANUFACTURING CAPABILITY FOR DIFFERENT STATOR TYPES

Molding

FORMING

Plug in the cable

INSERTION

Reverse

TWISTING

Cut flat

CUTTING

Welding

WELDING

HAIR-PIN


Molding

FORMING

Wiring

Lacing

Winding

WELDING

Inlaying

EMBEDDING

Slot wedge

SLOT INSERTION TOOLING

WAVE-PIN


Molding

FORMING

REPEAT TWICE

Plug in the cable

INSERTION

Reverse

TWISTING

Cut flat

CUTTING

Welding

WELDING

I-PIN


Molding

FORMING

SPECIAL TWISTING AND WELDING PROCESSES

Plug in the cable

INSERTION

Reverse

TWISTING

Welding

WELDING

X-PIN


EQUIPMENT R&D


CONTINUOUS PROCESS OPTIMIZATION DRIVES EQUIPMENT ITERATION AND UPGRADES

WIRE-FORMING PROCESS


Wire forming process

FIRST-GENERATION INSERTION TECHNOLOGIES


A generation of plug-in connectors

TWISTING PROCESS


Torsion process

SECOND-GENERATION INSERTION TECHNOLOGIES


Second-generation plug-in

WIRE-FORMING SIMULATION


Wire Forming Simulation

FIRST-GENERATION TWISTING TECHNOLOGIES


A generation of turnaround

TWISTING SIMULATION


Torsion simulation

SECOND-GENERATION TWISTING TECHNOLOGIES


Second-generation twist
Process Input

PROCESS INPUT

 

Sample equipment tooling

PROTOTYPE EQUIPMENT
AND TOOLING

Mass-production equipment

MASS-PRODUCTION
EQUIPMENT

Iterative upgrade

ITERATION AND UPGRADE

 

MOTOR TESTING


Motor testing
Motor testing

01 No-Load Characteristic Test

 

Motor testing

02 External Characteristic Test

 

Motor testing

03 Efficiency-Map Test

 

 

Motor testing

04 Temperature-Rise Test Under Operating Conditions

Motor testing

05 NVH Test

Motor testing

06 Overspeed Test

Motor testing

07 Vibration and Shock Test

Motor testing

08 Cyclic Durability Test